FAB-INDIA INDUSTRIES
Stationary - HCP - Twin Shaft Model

Stationary - HCP - Twin Shaft Model

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STATIONARY PLANT MODEL FAB-HCP-TWIN SHAFT EQUIPPED WITH FOLLOWING STANDARD ACCESSORIES;

1. Twin shaft type mixer

The twin shaft mixer offers among the most advanced and best mixing solution for any type of concrete mixing & capable of handling from high to zero slump concrete. It consist two horizontal shaft with arms and paddles moving in such a fashion which creates spiral shaped vertical & horizontal mix direction which ensure three dimensional mixing accuracy. Discharge hydraulic gate throughout length of mixer vat for instance discharge.

  • High batching performance. 
  • Easy operation and maintenance.
  • High homogeneity even with short mixing time. 
  • Highly wear-resistant mixer wearing parts.

2. Cement, Water & Additive Weighing hoppers

Water, Cement and additive hopper mounted on independent frame structure and separate weighing can be done by individual electronic load cell. Water pump installed on chassis for water and additive feeding.

3.Four bin feeder

Heavy structured steels used to hold the Bins; it is in line layout with pre-assembled extension to reduce the installation time of the plant. The discharge window of aggregate bins opened through pneumatic cylinders. Materials recipe accumulated in to gathering conveyor for weighing purpose before moved on to the Slinger conveyor for feeding in to pan mixer.

4. Slinger conveyor

The conveyor is meant for unloading of dry concrete recipe to mixer. Conveyor is interlocked to the mixer through the batch controller (panel). This means the conveyor will not start unless the mixer is running. The conveyor has chevron type belt with canopy thorough out length and is driven by geared motor which is mounted on end of drive drum. r batter gripping & resists slippage of conveying materials to get optimization.

5. Screw conveyor for cement

This is meant for cement feeding in to cement hopper, it is made from most efficient wear resistance flight for longer life in cement conveying. The diameter of screw flight is 219mm which is most efficient for rated output.

6. Cement feeding hopper 1.0 m3

This hopper is used for storage of cement. The storage capacity of the hopper is 50 bags cement. Instead of bigger silo, this could be an optional storage for small quantum of work.

7. Control panel:

The control panel is well set in to furnished cabinet. The system combines the power of a PLC base batch controllers to provide reliable and accurate controlling. The system can be handled different scales like; Aggregate, Cement Water & Additive. The system is capable of handling multi-scale, multi-ingredient batching & mixing operation, with all necessary interlocking, timing, alarm generation, event-logging, recipe & report generating facility.

The system has Touch Screen password protection display with compact flash socket to increase memory capacity with Serial communication ports, internet port & USB port. Also the high speed sampling ensures batch to batch accuracy. All necessary interlocks are programmed within the system to allow parallel batching operation.

Salient Features

  • Longer life of wear & tear parts
  • Heavy duty structure
  • Quick erection & commissioning
  • Inbuilt pipeline of water, additive and pneumatic.
  • One operator can run the plant.

Optional

  • Cement/ Fly Ash Storage & Conveying System
  • Microwave Moisture Meter
  • Computer  SCADA System with accessories
  • Online-offline printing system
  • Skid for chassis

Technical Specification

Models Unit HCP30 HCP45 HCP60 HCP90
Plant capacity m3/hr 30 45 60 90
Type of mixer - Twin shaft mixer
Mixer capacity m3 0.50 0.75 1 2
Input/output Litre 750/500 1250/750 1500/1000 3000/2000
Motor power Hp 30 40 50 100
Hy. Power pack Hp 2Hp
Feeding belt size 800 x 3Ply. Chevron type
Conveyor motor Hp 12.5Hp
Aggregate Bins Nos. 4
Capacity of Bin m3 4 4 5.5 8
Aggregate weighing
Load cell (04)
Kgs. 2000 2000 2500 5000
Cement weighing
Load cell (03 Nos.)
Kgs. 300 600 900 1500
Water weighing
Load cell (03Nos.)
Kgs. 300 300 450 800
Additive weighing
Load cell (01No.)
Kgs. 20 20 50 50
Water pump Hp 3 3 5 7.5
Sand vibrator Hp 0.25
Cement vibrator Hp 0.125
Cement screw Dia. 219 219 219 273
Fly ash screw Dia. 219 219 219 273
Screw power Hp 15 15 15 20
Air compressor Hp 3 3 7.5 10
Total power Hp 66 78