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Asphalt Drum mix plant

Asphalt Drum mix plant
Asphalt Drum mix plant
Product Code : 01
Product Description

Asphalt Drum Mix Plant

FAB – INDIA INDUSTRIES manufactures Automatic Asphalt Drum Mix Plant according to M.O.R.T & H. (formerly known as M.O.S.T.). With this plant, customers can be ensured about trouble-free performance and increased fuel efficiency. FAB – INDIA INDUSTRIES continuously upgrade the products and bring to customers the latest design products. Products we supply are of supreme quality and worldwide acceptable technology. All products are accompanied with after sells support. Customers can get from us modern electric controls and technology, storage facility along with automation support.

Asphalt drum mix plant is a continuous mixer that heats aggregates, homogenously mixes ingredients and adds a set amount of bitumen and filler in the drum. Manufacturing and dispensing of hot mix asphalt into the truck or convening into a storage silo ate continuous process.

Asphalt drum mix plant is available in capacity, ranging from 20 – 120 TPH. We can supply this plant of capacity mote than 120 TPH on demand.

DESCRIPTION

FAB – INDIA INDUSTRIES employs complex engineering process in the making of premium asphalt batch mix plant. The components of this plant, such as drum, mixer, burner, screen, feeder, filter and control are manufactured in-house.

Drying drum

  • Highly reliable, robust, and compact

  • Fuel efficient

  • 4 wheel sprocket chain/pulley drives the system

  • Conveniently operated

  • Use of alloy material to protect against wear and tear

  • Specially design flights to provide uniform heat transfer to varied size aggregates

  • High productivity through burner and inner parts of drum

Bitumen tanks

  • Thermostatic valves control heat

  • Level indicators for bitumen

  • Thermal coil system

  • Perfect jacketed piping protects from heat

  • Jacketed bitumen pump

  • Bitumen feeding system by pneumatic way

FAB – INDIA INDUSTRIES is an experienced company that brings forth an asphalt batching plant. We continue to provide services to our customers, for a life time.

Cold bin feeder

  • Bin feeder with 50T capacity

  • Anti-bridging design for uniform flow

  • Vibrating motor for fine material flow

  • Strong and durable

  • Equipped with variable frequency drive

  • Easy to operate

  • Grid use for preventing coarse minerals

Load Out Conveyor

Hot Mix material discharged from the Thermodrum is conveyed by inclined hot conveyor belt to the tipper / truck using a surge storage hopper, which is hydraulically operated. The heat resistant hot conveyor belt is of make like Dunlop, Equiv or MRF. Idlers support this belt. Channel and angles of appropriate size are used for fabricating frame. For the running of conveyor belt, a separate AC motor with gear box is provided. It is made sure that mix material doesn't stick to the belt with the provision of a belt scraper. For the storage of hot mix, there is a hydraulically operated storage hopper at the discharge end of the conveyor. It also prevents segregation and spillage during load out cycle.

CONTROLS

Our drum mix plant comprises fully computerized control cabin (AC optional) with distribution switch board, on board electrical power control console, and completely automatic process and sequence control. User friendly software provides you complete reliability and ensures superior performance.

  • Auto / manual operation

  • Easy calibration system for asphalt, feeder, filler and other ingredients.

  • MIMIC Screen gives details of all current flow, temperature, etc., with possibility of changing calibration when required

  • Power interlock and auto process controls

  • Online fault detection

  • Online printing facility

  • Docket Printing & Inventory management for the truck loads

  • Functional Keys and Numeric Keys

  • Possibility of printing, storing and editing production details, mix proportions, etc

  • Display of process control parameters

  • Only basic skills needed for plant operation

CONTINOUS ELECTRONIC BELT WEIGHING SYSTEMS

The SCADA System is useful in complete process controls and metering of the mix proportions. PLC processes the feedback from the load cell. The bitumen and filler proportioning is automatically controlled and processed.

BITUMEN INJETION

This is a high capacity gear pump which is hot oil jacketed, and is controlled by an AC variable speed drive. This gear pump feeds an adequate amount of bitumen into the mixing section of the Thermodrum unit. The SCADA / PLC control ensures an accurate metering of bitumen.

FILLER STORAGE UNIT

We offers a number of filler storage and feeding solutions to the customers. They can select the best depending on the site requirements. With a variable speed computerized synchronized metering systems, right proportioning in the mix is possible.

 

Technical Specification

 

Capacity @ 3% moisture content DM – 35 DM – 45 DM – 50 DM – 60 DM – 65
Cold Feed Bins




Capacity @ 3% moisture content 45 tph 60 tph 90 tph 120 tph 150 tph
No.of Bins*/Total Storage 4/20 m3 4/20 m3 4/25 m3 4/31.25 m3 4/37.5 m3
capacity Auxiliary Drive 1.1 kW 1.5 kW 1.5 kW 2.2 kW 2.2 kW
Auxiliary Conveyor Belt 450 mm x 2.2 m 450 mm x 2.2 m 450 mm x 2.9 m 450 mm x 3.78 m 450 mm x 3.78 m
Charging Width Gathering 2.55 m 2.55 m 3.05 m 3.66 m 3.66 m
Conveyor Drive Gathering 3.7 kW 3.7 kW 3.7 kW 5.5 kW 5.5 kW
Conveyor Belt Feeding 500 mm x 22.4 m 500 mm x 22.4 m 600 mm x 25.6 m 600 mm x 29 m 600 mm x 29 m
Capacity 80 tph 100 tph 120 tph 150 tph 200 tph
Slinger Conveyor




Conveyor Drive/Width 3.7 kW/ 500 mm 3.7 kW/ 500 mm 3.7 kW/ 500 mm 5.5 kW/500 mm 5.5 kW/500 mm
Thermo drum Unit




Dryer Length x Diameter 1.23 m x 6.02m 1.54 m x 6.40m 1.54 m x 6.7 m 1.85 m x 7.31 m 1.85 m x 8 m
Drive Type* Cradle type chain drive Cradle type chain drive Cradle type chain drive Cradle type chain drive 4 WD Friction Drive
Drive Motor 15 kW 18.6 kW 18.6 kW 30 kW 44 kW
Drive Gear Box Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear
Burner Unit




Burner Capacity 250 lph/3 MW 350 lph/4 MW 550 lph/6.5 MW 770 lph/ 9 MW 1100 lph/ 13 MW
High Pressure Burner Type Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage
Fuel Type* diesel diesel diesel diesel diesel
Blower Connected Power 7.5 kW 11.25 kW 15 kW 15 kW 18.7 kW
Bitumen Injection pump




Capacity 60 lpm 80 lpm 120 lpm 160 lpm 200 lpm
Pump Type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type
Drive Type AC variable speed drive AC variable speed drive AC variable speed drive AC variable speed drive AC variable speed drive
Discharge System




Load out Conveyor Belt 500 mm x 17.9m 500 mm x 17.9m 600 mm x 17.9m 600 mm x 20.3 m 600 mm x 20.3 m
Gob Hopper Capacity 1.0 ton 1.0 ton 1.5 ton 2.0 ton 2.0 ton

 

POLLUTION CONTROL UNIT (Optional*)

Wet dust type collector
Type Extremeturbulence Venturi
Dust emission Less than 150 mg/m3
Bag house filter
Type Reverse air flow type
Dust emission Less than 50 mg/m3

 

Asphalt Drum Mix Plant

FAB – INDIA INDUSTRIES manufactures Automatic Asphalt Drum Mix Plant according to M.O.R.T & H. (formerly known as M.O.S.T.). With this plant, customers can be ensured about trouble-free performance and increased fuel efficiency. FAB – INDIA INDUSTRIES continuously upgrade the products and bring to customers the latest design products. Products we supply are of supreme quality and worldwide acceptable technology. All products are accompanied with after sells support. Customers can get from us modern electric controls and technology, storage facility along with automation support.

Asphalt drum mix plant is a continuous mixer that heats aggregates, homogenously mixes ingredients and adds a set amount of bitumen and filler in the drum. Manufacturing and dispensing of hot mix asphalt into the truck or convening into a storage silo ate continuous process.

Asphalt drum mix plant is available in capacity, ranging from 20 – 120 TPH. We can supply this plant of capacity mote than 120 TPH on demand.

DESCRIPTION

FAB – INDIA INDUSTRIES employs complex engineering process in the making of premium asphalt batch mix plant. The components of this plant, such as drum, mixer, burner, screen, feeder, filter and control are manufactured in-house.

Drying drum

  • Highly reliable, robust, and compact

  • Fuel efficient

  • 4 wheel sprocket chain/pulley drives the system

  • Conveniently operated

  • Use of alloy material to protect against wear and tear

  • Specially design flights to provide uniform heat transfer to varied size aggregates

  • High productivity through burner and inner parts of drum

Bitumen tanks

  • Thermostatic valves control heat

  • Level indicators for bitumen

  • Thermal coil system

  • Perfect jacketed piping protects from heat

  • Jacketed bitumen pump

  • Bitumen feeding system by pneumatic way

FAB – INDIA INDUSTRIES is an experienced company that brings forth an asphalt batching plant. We continue to provide services to our customers, for a life time.

Cold bin feeder

  • Bin feeder with 50T capacity

  • Anti-bridging design for uniform flow

  • Vibrating motor for fine material flow

  • Strong and durable

  • Equipped with variable frequency drive

  • Easy to operate

  • Grid use for preventing coarse minerals

Load Out Conveyor

Hot Mix material discharged from the Thermodrum is conveyed by inclined hot conveyor belt to the tipper / truck using a surge storage hopper, which is hydraulically operated. The heat resistant hot conveyor belt is of make like Dunlop, Equiv or MRF. Idlers support this belt. Channel and angles of appropriate size are used for fabricating frame. For the running of conveyor belt, a separate AC motor with gear box is provided. It is made sure that mix material doesn't stick to the belt with the provision of a belt scraper. For the storage of hot mix, there is a hydraulically operated storage hopper at the discharge end of the conveyor. It also prevents segregation and spillage during load out cycle.

CONTROLS

Our drum mix plant comprises fully computerized control cabin (AC optional) with distribution switch board, on board electrical power control console, and completely automatic process and sequence control. User friendly software provides you complete reliability and ensures superior performance.

  • Auto / manual operation

  • Easy calibration system for asphalt, feeder, filler and other ingredients.

  • MIMIC Screen gives details of all current flow, temperature, etc., with possibility of changing calibration when required

  • Power interlock and auto process controls

  • Online fault detection

  • Online printing facility

  • Docket Printing & Inventory management for the truck loads

  • Functional Keys and Numeric Keys

  • Possibility of printing, storing and editing production details, mix proportions, etc

  • Display of process control parameters

  • Only basic skills needed for plant operation

CONTINOUS ELECTRONIC BELT WEIGHING SYSTEMS

The SCADA System is useful in complete process controls and metering of the mix proportions. PLC processes the feedback from the load cell. The bitumen and filler proportioning is automatically controlled and processed.

BITUMEN INJETION

This is a high capacity gear pump which is hot oil jacketed, and is controlled by an AC variable speed drive. This gear pump feeds an adequate amount of bitumen into the mixing section of the Thermodrum unit. The SCADA / PLC control ensures an accurate metering of bitumen.

FILLER STORAGE UNIT

We offers a number of filler storage and feeding solutions to the customers. They can select the best depending on the site requirements. With a variable speed computerized synchronized metering systems, right proportioning in the mix is possible.

 

Technical Specification

 

Capacity @ 3% moisture content DM – 35 DM – 45 DM – 50 DM – 60 DM – 65
Cold Feed Bins




Capacity @ 3% moisture content 45 tph 60 tph 90 tph 120 tph 150 tph
No.of Bins*/Total Storage 4/20 m3 4/20 m3 4/25 m3 4/31.25 m3 4/37.5 m3
capacity Auxiliary Drive 1.1 kW 1.5 kW 1.5 kW 2.2 kW 2.2 kW
Auxiliary Conveyor Belt 450 mm x 2.2 m 450 mm x 2.2 m 450 mm x 2.9 m 450 mm x 3.78 m 450 mm x 3.78 m
Charging Width Gathering 2.55 m 2.55 m 3.05 m 3.66 m 3.66 m
Conveyor Drive Gathering 3.7 kW 3.7 kW 3.7 kW 5.5 kW 5.5 kW
Conveyor Belt Feeding 500 mm x 22.4 m 500 mm x 22.4 m 600 mm x 25.6 m 600 mm x 29 m 600 mm x 29 m
Capacity 80 tph 100 tph 120 tph 150 tph 200 tph
Slinger Conveyor




Conveyor Drive/Width 3.7 kW/ 500 mm 3.7 kW/ 500 mm 3.7 kW/ 500 mm 5.5 kW/500 mm 5.5 kW/500 mm
Thermo drum Unit




Dryer Length x Diameter 1.23 m x 6.02m 1.54 m x 6.40m 1.54 m x 6.7 m 1.85 m x 7.31 m 1.85 m x 8 m
Drive Type* Cradle type chain drive Cradle type chain drive Cradle type chain drive Cradle type chain drive 4 WD Friction Drive
Drive Motor 15 kW 18.6 kW 18.6 kW 30 kW 44 kW
Drive Gear Box Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear Heavy Duty Worm Gear
Burner Unit




Burner Capacity 250 lph/3 MW 350 lph/4 MW 550 lph/6.5 MW 770 lph/ 9 MW 1100 lph/ 13 MW
High Pressure Burner Type Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage Fully automatic dual stage
Fuel Type* diesel diesel diesel diesel diesel
Blower Connected Power 7.5 kW 11.25 kW 15 kW 15 kW 18.7 kW
Bitumen Injection pump




Capacity 60 lpm 80 lpm 120 lpm 160 lpm 200 lpm
Pump Type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type Hoy oil jacketed gear type
Drive Type AC variable speed drive AC variable speed drive AC variable speed drive AC variable speed drive AC variable speed drive
Discharge System




Load out Conveyor Belt 500 mm x 17.9m 500 mm x 17.9m 600 mm x 17.9m 600 mm x 20.3 m 600 mm x 20.3 m
Gob Hopper Capacity 1.0 ton 1.0 ton 1.5 ton 2.0 ton 2.0 ton

 

POLLUTION CONTROL UNIT (Optional*)

Wet dust type collector
Type Extremeturbulence Venturi
Dust emission Less than 150 mg/m3
Bag house filter
Type Reverse air flow type
Dust emission Less than 50 mg/m3

 

Contact Us

Plot no.16, Khodiyar Estate, Nr. Shakriba Estate, Phase-IV, Vatva G.I.D.C, Ahmedabad, Gujarat, 382445, India
Phone :+917042531680